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- A broad and deep knowledge of gear technologies to help solve an existing problem, or design a system from the ground up.
- Decades of experience with a wide variety of gear drive system applications.
- Three specialized gear systems, combined with conventional gearing expertise for a complete selection of the best gear arrangement to use. (For details, see Gear Design Technologies.)
- Well-developed, global sources of supply result in high quality components at lowest cost.
GEAR DESIGN TECHNOLOGIES
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Evoloid® Gearing:
- Provides excellent efficiency and high power density.
- 3, 4, 5 tooth parallel axis helical pinions, no undercut, no pointed teeth.
- Single pass ratios from 7:1 to 22:1.
- Computerized stress analysis.
- Customer's special requirements.
- Mesh efficiencies generally 95+%
- Plastics to hardened gearing.
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Examples of Evoloid® Designs (350 BHN Pinion, ~ RC 37):
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Input Torque
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Speed |
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Ratio |
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OD pinion |
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OD gear |
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Face Width |
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| 4.5 in-lbs (.5 NM) |
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4000 |
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10 |
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.363 |
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2.273" |
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.460" |
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| 12.0 in-lbs (1.33 NM) |
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3000 |
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20 |
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.510 |
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6.22" |
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.722" |
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| 18.0 in-lbs (2.0 NM) |
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3000 |
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15 |
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.596 |
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5.49" |
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.842" |
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Convoloid® Gearing:
- New, patented, non-involute tooth form.
- Significant improvements in surface durability compared to involute forms.
- Increase rated power of existing gear system in same housing, or
- Reduce size of present gear drive system for same performance as involute system.
- Manufacturing processes and sequencing is generally the same as those for involute gearing.
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Angled Axis (AA) Gearing:
- A performance enhancing and more cost effective approach to applications that typically require Spirod®, Helicon®, or spiral bevel technology.
- Axis angles from 0o to 135o.
- Pinion offsets permitted.
- Mesh efficiencies of +95%.
- Patented design permits cutting or grinding of face gear on traditional machinery.
- Plastics and powdered metal technology can be utilized.
- Combining with Evoloid® pinions high single pass ratios achievable, i.e., 7:1 to 22:1.
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Conventional Gearing:
- We use computerized stress analysis standards of the American Gear Manufacturers Association.
- We can analyze bearings, shafts, and other interfacing components.
- We can match ratios, center distances, and other special requirements.
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©2006 ASI Technologies, INC.
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